Bell-gossett 193 TECHNOVAR VARIABLE SPEED PUMP CONTROLLER AND I Bedienungsanleitung

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VARIABLE SPEED PUMPING SYSTEMS
INSTRUCTION MANUAL
VARIABLE SPEED PUMP CONTROLLER AND
INTEGRATED AJUSTABLE FREQUENCY DRIVE
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
HV 2.1-3.11
DESCRIPTION: Microprocessor based pump
controller and adjustable speed drive for variable
volume pumping systems. The controller consists
of the following components: microprocessor,
operator interface with alphanumeric display, and
membrane keypad.
OPERATIONAL LIMITS: See the control panel
nameplate for operating voltage, current draw, as
well as information on the equipment to be
connected to the control panel.
SAFETY INSTRUCTION
This safety alert symbol will be used in this
manual to draw attention to safety related
instructions. When used, the safety alert
symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
FAILURE TO FOLLOW THE INSTRUCTION MAY
RESULT IN A SAFETY HAZARD!
WARNING LABEL #S11550
INSTALLED IN THIS LOCATION.
IF MISSING IT MUST BE
REPLACED.
INSTRUCTION MANUAL
210 980-2
HV 120-1-ENBG
26.03.2003
HV3.15-3.22
Seitenansicht 0
1 2 3 4 5 6 ... 77 78

Inhaltsverzeichnis

Seite 1 - HV3.15-3.22

VARIABLE SPEED PUMPING SYSTEMSINSTRUCTION MANUALVARIABLE SPEED PUMP CONTROLLER ANDINTEGRATED AJUSTABLE FREQUENCY DRIVE INSTALLER: PLEASE LEAVE

Seite 2

Operating Instruction 10The HV-series frequency converter complies with the general EMV pro

Seite 3

Operating Instruction 115 Dimensions and Weights HV2.1/2.2/3.2/3.3/3.4

Seite 4

Operating Instruction 126 Mounting the Technovar6.1 Mounting the Technovar on the pump6.1

Seite 5

Operating Instruction 136.1.2 MountingHV2.1-3.11 Fix the display wit

Seite 6

Operating Instruction 14 If you u

Seite 7 - 2 System Design

Operating Instruction 15Wall mounting kit HV2.1-3.11Included components for wallmounted kit

Seite 8 - 3 Pressure tank

Operating Instruction 16Picture 3 Picture 4Picture 5 Picture 6 Picture 7Pictu

Seite 9 - Max. Current

Operating Instruction 17Free space for wallmounting MOUNTING INSTR

Seite 10

Operating Instruction 18Afterwards replace the top cover and be careful with the connection

Seite 11 - 5 Dimensions and Weights

Operating Instruction 19Wall mounting – kit 15/22kWPicture 1 Picture 2EIncluded Components

Seite 12 - 6 Mounting the Technovar

Operating Instruction 2Index1 Important safety instructions ...

Seite 13

Operating Instruction 20Picture 3 Picture 4Picture 5 Picture 6Picture 7 Picture 8

Seite 14

Operating Instruction 21Picture 11 Picture 1212Picture 13 Picture 14Mounting the wallmounte

Seite 15 - Wall mounting kit HV2.1-3.11

Operating Instruction 22Connect the included 2-wire.black cable with the fan-board (Picture

Seite 16 -

Operating Instruction 236.1.3 Mounting the thermistorVariant A:Variant B:1. Open the cove

Seite 17 - MOUNTING INSTRUCTIONS

Operating Instruction 246.2 Electric installation and wiring6.2.1 Means of protectionAsk

Seite 18

Operating Instruction 256.3 Main Voltage Terminals supply cableThe main power

Seite 19

Operating Instruction 266.4 Control TerminalsAll externally used cables have to be shielde

Seite 20

Operating Instruction 276.4.1 Control terminalsWhen connecting the variable speed pumps (m

Seite 21 - Mounting the fan-board

Operating Instruction 286.4.2 Dip-Switch on the controller boardSW4: DIP-Switch to select

Seite 22

Operating Instruction 29HV 3.15/ 3.18/ 3.226.5 Front plateHV3.15/ 3.18/ 3.22LCDPush button

Seite 23

Operating Instruction 3Ramp – Window ...

Seite 24

Operating Instruction 30HV 2.1-3.11 7 Language SelectionThe informa

Seite 25

Operating Instruction 318 Typical applications8.1 ControlBy means of the built-in Technov

Seite 26

Operating Instruction 32Press the button to change toerror before error 2:ERROR 3...

Seite 27

Operating Instruction 33ITT INDUSTRIESx.xx psiRequired Value 1126,9 psiAuto - StartONError

Seite 28

Operating Instruction 348.3 Single Pump – Pump ProtectionThe Technovar has the ability to

Seite 29

Operating Instruction 35CONVEYOR-LIMITDisabled or adjustable between disabled...NORMALIZE.

Seite 30 - 7 Language Selection

Operating Instruction 368.4 Single Pump – System Curve CompensationThe Technovar can autom

Seite 31 - 8 Typical applications

Operating Instruction 378.4.1 Entering the compensation valuesHold the button for 3 seco

Seite 32

Operating Instruction 388.5 Multiple Pump - Constant Pressure and System Curve Compensatio

Seite 33

Operating Instruction 39... = fmaxIf Manual control is selected, the parameter REQUIRED

Seite 34

Operating Instruction 410.30.3 Automatic Error reset...

Seite 35

Operating Instruction 40Generally a slight pressure drop is allowed on the first pump befor

Seite 36

Operating Instruction 41Enter the required value by pressing the and button ACTU. VALU

Seite 37

Operating Instruction 42Press the button again briefly to advance toSUBMENURS485-Interfac

Seite 38

Operating Instruction 439 Parameters of the main menuAfter connection of the Technovar uni

Seite 39 - ... = f

Operating Instruction 44c) Active MODE = Synch. Controller or Multicontroller:1.ADR (X)

Seite 40 - Generally:

Operating Instruction 45If the AUTO-START is OFF, the unit will not start again in cases of

Seite 41

Operating Instruction 4611.SAVE ???SAVEDappears on the display. After fiveseconds the disp

Seite 42

Operating Instruction 47internal controller of the Technovar will be shut off and the inver

Seite 43

Operating Instruction 4810.6 Ramp 3: Slow running up time:The following ramps 3 and 4 dete

Seite 44

Operating Instruction 4910.9 Minimum FrequencyMIN. FREQUENCY0.0 HzHere you can set the min

Seite 45

Operating Instruction 51 Important safety instructionsIn addition to the instructions cont

Seite 46 - Secondary Menu:

Operating Instruction 5010.13 Sensor – AdjustSENSOR_ADJUST?Out of rangeZero point adjustme

Seite 47

Operating Instruction 51The Actuator application is only used if you have an external contr

Seite 48

Operating Instruction 5210.18 Start ValueSTART VALUEdisabledThis parameter gives you the s

Seite 49

Operating Instruction 5310.20 Configuration of 1st relayRELAY CONFIG.Run MotorPossible sel

Seite 50

Operating Instruction 54LEVEL 1XX.X %The level 1 is the start level of the 1st Offset.(adju

Seite 51

Operating Instruction 55Press for about 3 seconds to enter the submenu and the display ch

Seite 52

Operating Instruction 56other following pumps. (Start-Value = REQUIRED VALUE –ACT. VALUE DE

Seite 53 - Synchron. Limit

Operating Instruction 5710.22.5 Source of required valueSOURCE REQ. VALUEOFFfor selecting

Seite 54

Operating Instruction 583. Set the synchronous threshold (f0 + 2-3 Hz)4. Set the synchron

Seite 55

Operating Instruction 59Press on the Technovar to change to10.23 Submenu - RS 485 Interf

Seite 56

Operating Instruction 6The TECHNOVAR drive head contains electronic safety devices whichswi

Seite 57 - Adjustable between 0...10 Hz

Operating Instruction 6010.25 Lift-IntensityLIFT – AMOUNT0.0 %Adjustable from 0% to 99,9%;

Seite 58

Operating Instruction 6110.27 UnitDIMENSION UNITpsiAdjustable units: psi, bar, m3/h, g/min

Seite 59

Operating Instruction 62To leave the submenu press the longer than 3 sec. to change toS

Seite 60 - Lift-Intensity

Operating Instruction 6310.30.4 Erase Error memoryCLEAR ERRORS0000The error memory can be

Seite 61

Operating Instruction 64(depending on ambient conditions), a heating resistance (approx. 10

Seite 62

Operating Instruction 6511 Error Signals11.1 Low WaterLACK OF WATER :E R R O RRemedy:Chec

Seite 63 - are possible

Operating Instruction 6611.6 Under voltageITT INDUSTRIESUNDERVOLTAGEPossible cause: Check

Seite 64

Operating Instruction 67Check the pressure transmitter!After the cause has been remedied, t

Seite 65 - 11 Error Signals

Operating Instruction 68BIT0...BIT7 Inverter faultBIT8 FreeBIT9 fist<than set starting p

Seite 66 - and. ) together for about 5

Operating Instruction 69ERROR 1...Last errorERROR 2...4th recorded ER

Seite 67 - 12 RS 485 - Interface

Operating Instruction 72 System DesignThe following diagrams show typical single pump and

Seite 68 - 13 Auxiliary Texts

Operating Instruction 70MAX. FREQUENCY60.0 HzMaximum output frequency(Range: 40...70Hz)MIN.

Seite 69

Operating Instruction 71OFFSET INPUTOFFSelection of offset inputLEVEL 1XX.X %Start level fo

Seite 70

Operating Instruction 72BUSARBIT-DIAG.0Diagnostics: Bus arbitation (this pump)S U B M E N U

Seite 71 - S U B M E N U

Operating Instruction 73DELAY TIME2 SecDelay for the error registration when the water isla

Seite 72

Operating Instruction 74ITT INDUSTRIESx.xx psiRequired Value 1126,9 psiAuto - StartONError

Seite 73 - 14 Maintenance

Operating Instruction 75ALABAMAMangham & Associates, Inc.Irondale (Birmingham)Phone: 20

Seite 74

Operating Instruction 76KANSASBlackmore & Glunt, Inc.Lenexa (Kansas City)Phone: 913/469

Seite 75

Operating Instruction 77NORTH DAKOTABernard J. Mulcahy Co., Inc.Eagan, MNPhone: 651/686-858

Seite 76

Operating Instruction 78WEST VIRGINIABlackmore & Glunt, Inc.Cincinnati, OHPhone: 513/48

Seite 77 - NORTH DAKOT

Operating Instruction 83 Pressure tankA diaphragm pressure tank is used on the discharge

Seite 78

Operating Instruction 94 Technical Data - Frequency Inverter And General DataTECHNOVAR Tec

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